How to Smoke Sausage in a Pellet Smoker? (2021 Guide)

How to Smoke Sausage in a Pellet Smoker? (2021 Guide)

If you have got a pellet smoker, then it is time to smoke sausage in it. So, what are you waiting for? 

Have a look at this guide and get all in-depth information. Furthermore, this guide is going to tell you that smoking sausages are longer a big deal.

Once you will try this recipe, then we are sure that you are not ever going to try and have store-bought sausages for your family.

Now, let us have a look at this mentioned guide that tells you how to smoke sausage:

Supplies You Will Need:


How to Smoke Sausage in a Pellet Smoker

You might be wondering which supplies are required to smoke sausage, below you can check out the list of supplies:

Sausages Of Any Type:

First of all, you need sausages! Note down that they can be of any type and kind.

Furthermore, you should not smoke any kind of raw sausage or pre-smoked at the temperature range that is below 200 degrees.

Moreover, if you are going to cook and smoke your sausages lower than that of this temperature range, then this is a chance that your sausages may fill up themselves with some bacteria.

High-quality Pellet Smoker:

Secondly, you require pellet smoker of high and premium quality nature to smoke sausage.

Look for the model that you can comfortably use.

In addition, while using a smoker, you have to make use of indirect heat.

Smoker Rack- Optional for You:

To use this equipment, this is optional for you. With the help of this smoker rack, you can easily and conveniently hang your sausages while they are on the cooking model.

However, if you do not feel like using a smoker rack, then you can skip this equipment for sure.

In the absence of this smoker rack, you have to lie down your sausages all and directly on to the grill rack part.

Plenty and Maximum Fuel Source:

Rest, you need to have in hand plenty and maximum fuel source for smoking delicious and tasty sausages.

Your smoking cooking process can only get started if you have enough fuel content.

During this cooking job to smoke sausage, you should not run out of wood and pellets.

It is suggested to use and have a hickory mix in this smoking cooking job. Even more, you can use an applewood mix so that perfect and best of all BBQ flavor on your sausages.

Good-quality Thermometer and Sausage Stuffer:

Most importantly, for smoking and cooking any kind of sausage, you need a thermometer.

With the help of it, you can regularly check whether your sausages are cooked or not.

Go on using an instant-read thermometer to make your job easy.

On the other hand, if you are planning to smoke sausage, then keep in mind that you require sausage stuffer as well.

This tool is an attachment and it comes along with a meat grinder or you may have seen it comes with a stand mixer.

If you feel like using any of the manual sausage stuffing tubes, you can use them too. 

Meat Grinder and Chef Knife:

Next, to smoke sausage, you have to grab a meat grinder and chef knife to further proceed with this job.

By using a chef knife, you can conveniently cut the meat and be able to grind it trouble-freely.

However, if any cook is using just the ground pork, then there is no need for these supplies.

Preparing The Sausages For The Pellet Smoker:

Sausages For The Pellet Smoker

The next step is to prepare your sausages so that you can toss and throw them in the pellet smoker.

Like, if you have planned to use pre-smoked sausages, then less cooking time will be faced by you.

And the same is the case with these store-bought sausages.

As these sausages are already smoked, for the reason that their cooking time minimum.

Here we have written down this recipe for you that is about how to smoke sausage, you can have a look at it.

To prepare this dish, not that much massive and heavy preparation needs to be done.

You can take extensive guidance from this starter and beginner-level recipe to smoke sausage and share your feedback with us.

Sausage Recipe:

This is an easy recipe that all of you can follow. You can add your seasonings if you feel like doing that. 

Rest, all of the main and basic ingredients have to remain exact, and as it is.

Ingredients to Smoke Sausage:

You need a pork shoulder or pork butt of 4 lbs.

Furthermore, you need 1 ½ tablespoon of garlic powder, 1 ½ tablespoon of ground mustard, 1/d tablespoon of fennel seeds, and 1 teaspoon of coriander.

Moreover, to smoke sausage, you need 1 tablespoon of onion powder, 2 tablespoons of minced fresh leaves as well as 1 tablespoon of black pepper.

Grab 1 tablespoon of kosher salt, 1 teaspoon of tender cutting salt, ¼ cup of sherry, 1 tablespoon of Worcestershire sauce, ¼ cup of dark beer, and sausage casings.

If you do not want to use a dark beer, then you can water as well. And rinse your sausage casings at the same time.

Directions and Way to Smoke Sausage:

The first step is to cut down the pork shoulder. You need to cut this meat in around and about 1 to 2 inches of cube sized pieces.

Furthermore, cut them down in extremely small cube sizes so that you can conveniently grind them right in the meat grinder.

The next step is to stick the pork completely on a sheet pan. Make sure to keep this stuff in the freezer for about the duration of one to two hours.

When you notice that your pork meat has become slightly and a little bit frozen, then you can start grinding it.

In addition, to smoke sausage, mix, and add all of the dry and wet ingredients along with the ground pork. You have to do this mixing part thoroughly.

Now, start filling up your sausage casings and twist them after every 8 inches.

When you are done with the process of stuffing all of your sausages, then let them rest for about a time frame of 2 hours in your refrigerator.

The last step to smoke sausage is to finally take out your sausages from the fridges and smoke them on the pellet smoker.

Type Wood Pellets To Choose:

Now, comes the important part! We are going to tell you about different wood pellets and there you can choose which wood pellet to go for if you want to smoke sausage!

Hickory Wood Pellet:

This is marked as an ideal wood type for smoking sausages. It has got a rich flavor in it and comes with a subtle sort of BBQ notes.

In addition, this wood type is not at all overpowering. It makes your sausages much delicious.

Cherry, Apple, or Peach Wood Pellet:

You can choose any fruit wood pellet type to smoke sausage. Like, you can have the wood pellet of cherry or apple or peach.

With the help of such hints, more fruity flavors will come on your prepared sausages.

Mesquite wood pellet:

This is the strongest wood pellet type that you can have while smoking sausages.

It gives maximum flavor and also density to your dish. Even more, it does not overpower your sausage dish and that is the best thing about it.

Maple and oak wood pellet:

Lastly, we have maple wood pellet and oak wood pellet type for you. 

Regarding maple wood, it manages to bring maximum sweetness into your sausages.

And if using oak, it is a suitable option when you are smoking different meat options. Its drawback is that its flavor and aroma is thicker and denser

The Smoking Process In A Pellet Smoker:

Concerning the overall smoking process to the smoked sausage that takes place in a pellet smoker, here you can get guidance about it.

Firstly, the cook has to fully and completely load the pellet smoker with his desired wood pellets. In addition, turn on your pellet smoker and start to pre-heat it.

When the desired temperature range is attained, then start hanging your sausages and close the pellet smoker.

Cook them for 1 hour and again note down the temperature. Besides, when the internal temperature range reaches the scale of 157 degrees, it means your sausages are cooked.

Moreover, rest your sausages once taking them out from the smoker up to 165 degrees.

Give them a rest for 20 minutes duration! After that, you can either vacuum seal them or refrigerate them.

This is how to smoke sausage and we are sure that you now know to use a pellet smoker correctly.

If you have decided to refrigerate your cooked sausages, then you can only have them up to weeks and not more than that!

Refrigerating them for more than two weeks may destroy their taste and flavor.


This is how to smoke sausage! If you have questions on this recipe, then you can freely take further guidance from us.

Moreover, more recipes on preparing sausages in a different way will be shared with you.

You can share your recipe with us if you have often smoke sausage, and always keep tuned with us. 

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